What Is Crankcase?

 

 

Within an engine, the main component is the crankcase. The crankcase is, essentially, the casing for the whole crankshaft mechanism within the internal combustion engine. Whilst the engine ancillaries and the transmission/gearbox are attached to the perimeter of the crankcase, it holds all of the crank mechanism parts, including; the pistons, connecting rods, and cylinders.

 

Advantages Of Crankcase

 

 

The crankcase serves as a protective enclosure, safeguarding the connecting rod and crankshaft from potential contamination and damage.

01

 

It effectively blocks the ingress of debris, preventing it from reaching the critical crankshaft and connecting rod components.

02

 

In intricate engine designs, the crankcase plays a vital role in facilitating the circulation of oil, ensuring proper lubrication.

03

 

It functions as a pressurisation chamber, aiding in the management of the fuel-air mixture within the engine.

04

 

This essential engine component establishes a sealed environment, effectively shielding the rotating elements from moisture and dirt infiltration.

05

 

Why Choose Us

Our Factory
Liubei engine factory, located in jinhua, zhejiang, is a leading global provider of automotive power solutions. Since its establishment, we have been committed to designing, manufacturing, and providing innovative, reliable, and efficient engine products, contributing to the development of the automotive industry

 

One-stop Solution
Strive to build the best one-stop auto parts service platform in china, make auto parts services easier, go further, achieve customers,and achieve ourselves

 

Advanced Equipment
Our factory is equipped with the most advanced production equipment and automated production lines:
High precision cnc machine tools and machining centers
Intelligent assembly line and robot system
Advanced detection and testing equipment
Environmentally friendly manufacturing process
The application of these devices and technologies ensures that our products reach industry-leading levels in terms of quality, performance, and reliability

 

Quality Control
We have implemented a comprehensive quality management system, from raw material inspection to final product testing, and every process undergoes strict quality control. Our engine products comply with international standards and have passed multiple rigorous certifications and tests.

 

Customized Services
We provide personalized accessory recommendations and customization services to ensure that the accessories you choose perfectly match your vehicle model and usage needs

 

Types of Crankcase

 

Dry Crankcase:
A dry crankcase is a type of engine design where the crankshaft and connecting rods operate in an enclosed space that is entirely separate from the engine's lubrication system. In this setup, oil is not present in the crankcase, and lubrication is achieved through oil pumps and channels that deliver oil directly to critical engine components. Dry crankcases are commonly found in many modern automotive engines, offering advantages in oil control and reduced internal friction.

 

Wet Crankcase:
In contrast to a dry crankcase, a wet crankcase incorporates oil directly into the crankcase housing. The crankshaft, connecting rods, and other moving parts are partially submerged in oil, providing continuous lubrication and cooling. This design is often seen in two-stroke engines, small gasoline engines, and some older automotive engines. While it simplifies lubrication, it can lead to oil contamination and increased internal drag.

 

Semi-wet Crankcase:
A semi-wet crankcase strikes a balance between the dry and wet designs. In this configuration, the crankshaft and connecting rods partially dip into an oil reservoir, which ensures adequate lubrication without submerging the entire assembly. Semi-wet crankcases are seen in various engines, including some motorcycles and recreational vehicles, offering the benefits of both wet and dry designs.

 

Closed Crankcase:
A closed crankcase refers to an engine design where the crankcase is sealed and isolated from the environment. This closed system prevents the release of engine emissions into the atmosphere, making it environmentally friendly. Closed crankcases are common in modern, emission-compliant automotive engines, helping reduce pollution and meet stringent environmental standards.

 

Open Crankcase:
An open crankcase design allows the engine's interior to be in direct contact with the surrounding atmosphere. While this setup simplifies engine construction and cooling, it can result in the release of unburned hydrocarbons and emissions into the air, making it less environmentally friendly. Open crankcases are typically found in older engines and some small equipment engines.

 

Components of Crankcase
现代和起亚发动机短缸体 G4KJ G4KH OEM 2T01T2GA01D 适用于新圣达菲、索兰托 HYD 2.4L
现代和起亚发动机短缸体 G4LA G4LC OEM 2110203960 适用于 Verna、Pegas HYD 1.2L 和 1.4L
现代和起亚发动机短缸体 G4KD OEM 211022GA02 适用于 Ix35、Sportage HYD 2.0L
现代和起亚发动机短缸体 G4KD OEM 211022GA02 适用于 Ix35、Sportage HYD 2.0L

Upper Crankcase: The upper crankcase constitutes the upper section of the crankcase assembly. It houses the camshaft and valve mechanism, featuring bores for inlet and exhaust manifolds, where valves and valve sheets are positioned.

 

Camshaft: The camshaft connects to the crankshaft through belt or chain drives.

 

Lower Crankcase: The lower crankcase directly secures the engine block using bolts. It serves as the foundation for the engine's crankshaft, providing support while being continuously lubricated and cooled by the circulating oil.

 

Crankshaft Mounting: Thrust bearings ensure the crankshaft remains securely in place, preventing movement. One end of the crankshaft carries the dead load, distributing oil as it rotates inside the crankcase.

 

Valve: It is positioned at the bottom part of the crankcase. The valve serves as an oil drain, facilitating the flow of oil when opened, allowing it to drain due to gravity.

 

Function of a Crankcase

The crankcase stands at the heart of the engine, providing shelter for the entire crank mechanism, including pistons, cylinders, and connecting rods. Additionally, it serves as the anchor point for various accessories, the transmission/gearbox, the engine control system, and the cylinder head, all connected to the crankcase.

 

A fundamental and consistent role of the crankcase is safeguarding the crankshaft and connecting rods, effectively shielding them from potentially damaging debris. In simpler two-stroke engines, the crankcase undertakes multiple functions, doubling as the pressurisation chamber for the fuel-air mixture.

 

In more intricate four-stroke engine designs, the crankcase is hermetically separated from the fuel-air mixture by the pistons. Instead, its primary function becomes the storage and circulation of oil, which is crucial for engine lubrication. Additionally, it plays a role in enhancing safety by preventing access to moving parts, albeit to a limited extent.

 

How to Maintain Crankcase
  • Check the overall quality of oil whether it is clean or dirty with carbon particles.

 

  • Check for any distinguished smell, if found, this could be because of bacterial contamination of oil. The smell is generally of rotten eggs.

 

  • Check for any metal particles near the grating in the crankcase.

Check the condition and damage to the gratings.

Check for any bluish dark patches, this indicates that hot spots are caused by friction of insufficient lubrication.

Check cross head for any damages.

Check cross head guides for damages and marks.

Check the bed plate for any welding cracks etc.

Check any metal seen near the bearings coming out due to wiping.

Check for piping and any loose connections between them.

Check the locking wires and locking washers on bolts of stuffing box.

 

Process of Crankcase
 

The as cast, or unmachined, crankcase preferably includes substantially coaxial unfinished or unmachined bearing recesses in the bearing caps and the associated journal receiving portions.

 

The engine block or crankcase is then machined, preferably including finish machining of all exposed surfaces, such as the upper deck, the lower edges of the side walls and the joint faces and recesses of the bearing caps and journal receiving portions. The attaching openings in the caps and journal receiving portions are also machined at this time.

 

After the block or crankcase is completely machined, and possibly as part of the same machining process, the bearing caps are separated from the remainder of the crankcase and their associated journal receiving portions by cutting away, such as by sawing, the connecting portions securing the bearing caps to the remainder of the crankcase.

 

Finally, the bearing recesses of all the attached bearing caps and journal receiving portions are line bored to provide perfectly aligned cylindrical bearing openings which may be intended to receive bearing inserts or to act directly as bearings in appropriate circumstances.

 

现代和起亚发动机短缸体 G4KJ G4KH OEM 2T01T2GA01D 适用于新圣达菲、索兰托 HYD 2.4L

 

How to Choose the Ideal Crankcase Oil Filter

Ensure that you are buying a high-quality crankcase oil filter.

 

Make sure that you completely understand the details about the product you are about to purchase.

 

Check what type of anti-drainback valve system the filter contains.

 

Inspect the material of the core, ensuring that it will be strong enough to endure extreme pressure.

 

Finally, evaluate the quality of the other filter parts, including the base plate, gasket, and other miscellaneous hardware items that come with the product.

 

 
How to Replace the Crankcase Oil Filter
 
01/

Look for the air filter housing to find the crankcase filter. Typically, you will see this in front of the engine bay’s O/S corner.

02/

Begin loosening the fasteners that hold the air filter housing’s cover. Remove the cover, then use a clean cloth to remove any residue.

03/

You can now remove the air filter housing. However, before you do this, take note of the air filter’s position inside the housing.

04/

Take a couple of minutes to clean the air filter housing thoroughly. Doing so will ensure that car oil or dirt particles won’t transfer to the new crankcase filter. You might also need to clean the housing’s interior and ensure that there are no dirt particles or debris stuck inside.

05/

Locate the crankcase filter, then remove the retaining clip on it. In general, the crankcase filter is inside the air filter housing. Once you’ve removed the plastic housing and the filter, you can now take out the old crankcase. However, before you mount the new crankcase filter, compare it with the old one, ensuring that they are the same.

06/

Once you’ve placed the new crankcase filter, you can fasten the retaining clips. After that, you can replace the filter and the plastic housing. Now, put the filter back in, ensuring that it is in the same position as when you removed it. Attach the air filter’s housing cover, then screw the nuts back in place.

 

Causes of a Clogged Crankcase Filter
 

If your crankcase filter is clogged, it might be due to the following:

Engine oil

Engine oil can become thick and sludgy when it’s old or contaminated, which clogs the crankcase filter.

Dirt and debris

The crankcase filter traps debris to prevent it from contaminating the oil. The dirt builds up over time, eventually clogging the filter.

Carbon deposits

Carbon deposits are a result of incomplete fuel combustion. They create a wall of black soot that hardens and blocks the passageway.

Condensation

Moisture can build up in the crankcase filter, especially if the engine often runs at low temperatures. It tends to mix with other contaminants, which clogs the filter.

 

 
Our Factory

 

Liubei engine factory, located in jinhua, zhejiang, is a leading global provider of automotive power solutions. Since its establishment, we have been committed to designing, manufacturing, and providing innovative, reliable, and efficient engine products, contributing to the development of the automotive industry.
We firmly believe that the engine is the heart of a car, driving every journey. Our mission is to provide excellent engine products and services to global customers through continuous technological innovation and process improvement, while committed to environmental sustainability.

productcate-800-530
productcate-1-1
productcate-1-1

 

 
Our Certificate

 

Our company has become one of the most competitive companies in the field of automotive engine parts, and has obtained iso/ts16949:2009 quality system certification.

productcate-1-1
productcate-1-1
productcate-1-1

 

 
FAQ
 

Q: What is a crankcase in an engine?

A: The crankcase is the central component in the engine. It houses the entire crank mechanism including pistons, cylinders and connecting rods. Accessories, the transmission/gearbox and the engine control system with cylinder head are attached to the crankcase.

Q: Is crankcase oil the same as engine oil?

A: Used mineral-based crankcase oil is another name for used motor oil or used engine oil. It is the brown-to-black, oily liquid removed from the engine of a motor vehicle when the oil is changed.

Q: What is the function of the crank case?

A: The crankcase supports the crankshaft bearings, provides a sump for the bearing and crosshead lube oil and provides support for the crosshead assembly.

Q: Is crankcase the same as oil pan?

A: The crankcase is defined as the area around the crankshaft and crankshaft bearings. This area encloses the rotating crankshaft and crankshaft counter weights and directs returning oil into the oil pan.

Q: What is the crankcase oil problem?

A: Over filling an engine's crankcase can cause a loss of oil control and major increase in oil consumption when the oil- and second-rings become overworked and begin to let oil into the combustion chamber.

Q: Is the crankcase where you add oil?

A: You, or your mechanic, add oil to an engine to the crankcase via the cap labeled “oil” under the hood. The oil settles in the oil pan when the engine is not running.

Q: Why is my crankcase leaking oil?

A: Over time, the seal can become damaged or distorted, resulting in a leak. Another common cause is excessive pressure on the crankcase. This can be caused by a variety of factors, such as a build-up of crankcase pressure, an overpressurized crankcase, or a faulty crankcase ventilation system.

Q: What is the difference between a crankshaft and a crankcase?

A: A crankcase is a fundamental component in internal combustion engines, serving as the housing for the engine's crankshaft, connecting rods, and pistons. It encloses the lower part of the engine and contains the engine oil, which lubricates and cools the moving parts.

Q: The crankcase part of the transmission?

A: Whilst the engine ancillaries and the transmission/gearbox are attached to the perimeter of the crankcase, it holds all of the crank mechanism parts, including; the pistons, connecting rods, and cylinders. The structure and function of a crankcase are relatively simple but, yet highly significant.

Q: How does oil get into crankcase?

A: If the engine is cold, or there is an excess amount of cooling around the cylinder, the fuel oil will condense and have a higher chance to end up in the crankcase. Another way that the fuel oil can end up in the crankcase is because there is too much wear on the piston compression rings.

Q: How does a crankcase work?

A: A crankcase is like a protective container in the middle of an engine. It holds crucial engine parts like the crankshaft and lubricates them with oil to reduce friction and wear. The crankcase also helps prevent oils from escaping.

Q: Is the crankcase part of the engine?

A: The crankcase is the “body” that holds all of the other engine parts together. It's the largest part of the engine but must be designed to be both strong and light. To keep the weight low, the brothers used aluminum to make the crankcase.

Q: How often should I replace my crankcase filter?

A: Experts recommend changing the crankcase filter when it's damaged or at least once every two years.

Q: How do I know if I need a new crankshaft?

A: You will know that it has become faulty when you experience symptoms of a bad crankshaft bearing that include knocking noises coming from the engine, metal shavings in the oil, low oil pressure, and crankshaft bearing noises.

Q: What are the symptoms of crankcase?

A: Indirect signs of high crankcase gas pressure include a drop in engine compression, increased engine oil consumption, throttle oil contamination, and bluish smoke from the exhaust pipe.

Q: What happens if you put too much oil in the crankcase?

A: If you overfill engine oil, it can lead to thousands of dollars in repairs. If an excess of oil floods into your vehicle's crankshaft, the rotation speed of the crankshaft begins to aerate the oil. This causes the oil to be whipped into a foam, sort of like making whipped cream from whipping cream in your kitchen.

Q: How to fix crankcase pressure?

A: Crankcase pressure can be managed by using the engine's intake as a vacuum source (ccv) or an external vacuum source such as a regenerative blower (ocv).

Q: What is crankcase cleaning?

A: The crankcase cleaning service helps reduce carbon buildup on top of valves and pistons. Because new 'gdi' (gasoline direct injection) engines don't spray fuel in the intake, large portions of your engine build up carbon and gunk.

Q: Does the crankcase hold oil?

A: Engine oil is recirculated around a four-stroke engine (rather than burning it as happens in a two-stroke engine) and much of this occurs within the crankcase. Oil is stored either at the bottom of the crankcase (in a wet sump engine) or in a separate reservoir (in a dry sump system).

Q: When should the engine crankcase oil level be checked?

A: We recommend checking the oil level either before turning on the engine or 5 to 10 minutes after shutting down so you can have all the oil in the oil pan to get an accurate measurement.

As one of the leading crankcase manufacturers and suppliers in China, we warmly welcome you to buy high-grade crankcase in stock here from our factory. All auto parts are with high quality and competitive price.

engine

(0/10)

clearall